Scooter Maintenance Articles

I will be posting a slew of scooter maintenance articles over the next several days, and this post will serve as a directory for those posts, and something to link to.

The articles deal with maintenance and performance upgrades for the Aprilia SR50 DiTech and the Aprilia Mojito (Habana in Europe). They are both 50cc scooters, but the Mojito is air-cooled and has a carburetor, and the DiTech is liquid-cooled and has fuel injection. Both scooters are built on the Morini platform. However, even if you have a different scooter, it is likely that you will get some benefit from these articles. Many scooters are built on the Morini platform, and even scooters built on other platforms will have similar parts and arrangements. Modern scooter makes such as Vespa, Malaguti, Piaggio, Honda, Yamaha, Italjet, MBK and Benelli all have similar innards, and you can learn much from these articles.

These articles were all written by Scott (AKA “Scootnfast”:http://www.apriliaforum.com/forums/member.php?s=&action=getinfo&userid=1418 on the “ApriliaForum”:http://www.apriliaforum.com boards) as forum posts. I have (with Scott’s permission) taken the information and photos he posted, edited them for clarity and formatting, and posted them here, in order to preserve them and make them more accessible to non-forum goers.

Here are the articles currently posted. If the article isn’t linked yet, it means I haven’t finished putting it all together, check back for updates and additions:

* “CVT Basics”:http://www.flexistentialist.org/archives/2003/10/27/cvt_basics_const.shtml – Describes the basic operation of the CVT (Constant Variable Transmission) that is the automatic transmission for most modern scooters. It is a simple device, but it can be difficult to understand how the different parts, roller weights, variator pulleys, and contra springs all work together to provide you with twist-n-go ease. Any scooter driver should understand at least a bit about what is going on down there.
* “De-restricting an Aprilia Scooter, or Most Any Modern Scooter”:http://www.flexistentialist.org/archives/2003/10/28/derestricting_an.shtml – Most modern scooters come to you in a restricted state. They aren’t producing all the power they can be. This is usually done for legal reasons dealing with importing and registering of scooters, but the restrictions are easily undone, to give your scooter back its performance. The directions described are for an Aprilia Mojito and SR50 Ditech, but the techniques are applicable to nearly all modern scooters.
* Installing a Big Bore Kit on an Air-Cooled Mojito – This article describes the installation of a 70cc kit on an Aprilia Mojito, which is an air-cooled scooter based on the Morini engine. Techniques here will be applicable to nearly all air-cooled two-stroke engines.
* Installing a Big Bore Kit on a Liquid-Cooled SR50 DiTech – This article describes the installation of a 70cc kit on an Aprilia SR50 DiTech, a fuel injected, liquid-cooled version of the Morini engine. Techniques here can be used for other DiTech scooters (such as the Scarabeo DiTech), and other liquid-cooled engines.
* Installing New Final Drive Gears on an SR50 DiTech – This article describes the installation of new final drive gears on a DiTech. These instructions should help with the installation of gears on any Morini based scooter, and will give you an idea of what is involved in any final drive installation.

31 Responses to “Scooter Maintenance Articles”

  1. on 12 Jul 2004 at 8:36 am james

    How can i derez my sym dd50

  2. on 08 Sep 2004 at 2:24 pm sam

    does anyone now how to derrestrict a piaggio skipper st125? if they do can they please contact me many thanks sam.

  3. on 19 Sep 2004 at 6:41 am jamie

    hi what do i get to make my scooter go as fast as it can and if u know anything can u give me the links by email it’s jbradley14@hotmail.com
    my scooter is a aprilla rs50 ditech

  4. on 04 Nov 2004 at 5:25 am Paul

    Hi, Can anyone help me, i have recently had a crash and the scooter is leaking a black liquid from the front part. Its a benelli 491 ST. I am also wondering how to de-restrict it. Many thanks

  5. on 18 Nov 2004 at 11:53 am Hilton Spark

    I have an MBK BOOSTER NEXT GENERATION 50cc 2 stroke scooter.
    I would like sevice information please.
    -What spark plug and gap must I use?
    -How do i clean the air filter?
    -Must I change the oil?
    -If so how much oil do I put in or
    is there a level to fill it to?
    -What oil must I use?
    -How do I drain the old oil?
    -Is there anything else I need to do
    in order to service it?
    Thank you
    Hilton.

  6. on 30 Sep 2006 at 10:14 am matt fisher

    my piaggio nrg mc3(02) will not start so i took it to a garage an they told me there was no spark but did’nt tell me what i should do about it so any solutions

  7. on 17 Jan 2007 at 4:27 pm luk

    if there is no spark its either the coil or cdi unit coils are bout £50 probs cheaper n cdi varys it round bout £100 may be bit more

  8. on 05 Feb 2007 at 4:30 pm Joel w

    i have a piaggio zip 50 and am having problems with the drive. Scenario: Riding along at whatever speed and slow down (quickly or slowly) to a stop at traffic lights (for example). When pulling away the engine doesn’t rev and i have very little or no drive. This lasts for 3-5 seconds and then the engine sound changes and the scooter drives away as normal. When it gets going all is fine until i stop again and try to pull away. Uphill is worse than flat. Does anyone have any ideas why this is happening?

  9. on 08 Jul 2007 at 5:57 pm edmo

    orite i hava malaguti f-12 phantom foggy replica

    how do i derestrict it??

    is it cutting of wiring or removing a washer from the standard exhaust??

  10. on 01 Aug 2007 at 10:12 am boy racer on a chiken chaser llol

    how can i make my aprilla sr 50 go faster i have brought a full derstrited exuastst racing pipe as well and still only doing 50 with a lot of dead spots can any one help!!!

  11. on 06 Sep 2007 at 12:06 pm zip 50 speedster

    my zip does that the key is not to full trhottle but half throtle then progres til u find the biggest power been used if u no wat i mean then just hold it there :)

  12. on 30 Jun 2008 at 5:06 pm callum

    how do i dresrict my sym dd 50 and where do i get parts from?

  13. on 01 Sep 2008 at 1:54 pm ben

    how do i derestrict a derbi senda extreme 08 plate

    w/b

  14. on 10 Sep 2008 at 5:52 am alex

    my sr 50 di-tech has a leo vinve zx pipe and nothin else and itdes 43 mph wat speed will it do with gameboy mod washer taken out rollers and performance clutch thanks! p.s brilliant site love the detailed diagrams and good advice love it!

  15. on 15 Oct 2008 at 8:28 am jimbo ditech bass

    i have a rs 50 ditech and the batery went flat i used a jump pack and blew somthing ther is no spark ani ideas what it could be ??? i have alrady changed the fuses ???

    cheersssssss

  16. on 31 Dec 2008 at 11:45 am Åke

    I have a Habana 50 cc with a late piaggio engine.. Any 70cc kits for that engine?

  17. on 08 Jun 2009 at 3:28 am Diri

    Hi ! Thanks for your great tutorials on the Mojito Aprilia.

    I have a question, though : I need to change the oil transmission. I have seen many tutorials that show two screws to undo (one to allow the oil to go out and one to fill the transmission with oil) : I have watched my Mojito but I can’t find anything that look like those two screws to change the transmission’s oil. Do you have any clue about where those screws are ?
    Thanks in advance !!

  18. on 18 Jun 2009 at 4:09 pm kingy58

    were are the restrictions on a derbi extream 50cc 06 plate, it has a hebo race exhaust on it (65mph) but still not as fast a it can go i need to de-restrict it before it blows up.
    can any one help me please ASAP thanks mitch

  19. on 18 Jul 2009 at 9:58 am rob

    my piaggio 50 nc3 wont go past 28 mph and is slow at setting off anyone help me please

  20. on 19 Jul 2009 at 7:21 am my moped

    i need help with my moped piaggio 50cc every time i go out on it it only goes 27 mph and it is very slow on set of its realy stating to anoy me. no matter what i do to make it faster it wontgo faster. is it a comman foult or is it realy that slow.

  21. on 12 Jan 2010 at 8:09 am mr zippy

    yes my piaggio zip also does that its really dangerous when i come to roundabouts does any one know how to permantly fix it?

  22. on 31 Jan 2010 at 3:52 am Stevo

    how would i derez my botain 50cc 2005 model… needed urgently

    thanks

  23. on 15 Feb 2010 at 5:26 pm ben

    hell ive just bought a cpi formula r 50 cc, and i reli need help with any information on how to derestrictit and 70 kit that will fit the engin size please help :)

  24. on 15 Feb 2010 at 5:27 pm ben

    hello ive just bought a cpi formula r 50 cc, and i reli need help with any information on how to derestrictit it and what 70 kit that will fit the engin size please help :)

  25. on 11 Apr 2010 at 8:29 pm Ed Peterson

    Awesome article as usual, thank you for writing such helpful stuff on a regular basis.

  26. on 23 May 2010 at 3:14 pm sean

    i have a piaggio nrg mc3 it will not start again after i started it only this morning. it drank the last bit of the petrol but the carbs clean? sp thats not the fault, theres electric going to the spark and everything else works? its really doing my head in! do i put it in a garage to fix it? will they make me pay more than the peice of the s**ts worth..?

  27. on 23 May 2010 at 3:16 pm sean

    i have a piaggio nrg mc3 it will not start again after i started it only this morning. it drank the last bit of the petrol but the carbs clean? so thats not the fault, theres electric going to the spark and everything else works? its really doing my head in! do i put it in a garage to fix it? will they make me pay more than the peice of the s**ts worth..?

  28. on 07 Sep 2011 at 4:09 am robert

    does anyone know how to derestict a tamoretti 125, 2010 model.
    if you can help me please email me on robert7270@hotmail.co.uk.
    many thanks.

  29. on 28 Nov 2011 at 5:30 am adam

    i have a piaggio nrg mc3 it makes too much noise, and the rear brake is not working properly what parts are recommended and how could i get it fixed ~?

  30. on 19 Dec 2011 at 8:05 pm Leroy Hoelter

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